2008 Polaris ATV Outlaw 450/525 Service Manual

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Number of pages: 271
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This is a high quality, complete, searchable and indexed Service Manual for the '08 Polaris 450 and 525 Outlaw used by Polaris Dealers and professional shops.

Models covered:
- 2008 Outlaw 450 "MRX"
- 2008 Outlaw 525 "S"
- 2008 Outlaw 525 "IRS"

Manual chapters:
CHAPTER_1
 - GENERAL INFORMATION
   - VEHICLE IDENTIFICATION
CHAPTER_2
 - MAINTENANCE
   - PERIODIC MAINTENANCE CHART
   - LUBRICANTS AND SERVICE PRODUCTS
   - GENERAL VEHICLE INSPECTION AND MAINTENANCE
   - FUEL SYSTEM AND AIR INTAKE
   - ENGINE AND TRANSMISSION
   - LIQUID COOLING SYSTEM
   - FINAL DRIVE
   - ELECTRICAL AND IGNITION SYSTEM
   - STEERING
   - SUSPENSION (450 “MXR” / 525 “S”)
   - SUSPENSION (525 “IRS”)
   - BRAKE SYSTEM
   - WHEELS AND TIRES
CHAPTER_3
 - ENGINE
   - ENGINE SERVICE
   - GENERAL ENGINE INFORMATION
   - ENGINE COOLING SYSTEM
CHAPTER_4
 - FUEL SYSTEM
   - CARBURETOR SERVICE
   - GENERAL INFORMATION
   - KEIHIN FCR-MX 3900 CARBURETOR
   - FUEL TANK
CHAPTER_5
 - BODY / STEERING / SUSPENSION
   - GENERAL INFORMATION
   - BODY ASSEMBLY
   - BODY COMPONENT REMOVAL
   - STEERING ASSEMBLY EXPLODED VIEW
   - STEERING KNUCKLE
   - BALL JOINT SERVICE
   - FRONT WHEEL HUB
   - FRONT SUSPENSION EXPLODED VIEW
   - FRONT A-ARM REPLACEMENT
   - REAR SUSPENSION EXPLODED VIEW (“IRS”)
   - REAR A-ARM REPLACEMENT (“IRS”)
   - REAR HOUSING (“IRS”)
   - REAR BEARING CARRIER (“IRS”)
   - REAR DRIVE CV JOINT (“IRS”)
   - REAR SUSPENSION SERVICE (“MXR” / “S”)
   - REAR AXLE SERVICE (“MXR” / “S”)
   - REAR AXLE HOUSING / AXLE (“MXR” / “S”)
   - DECAL REPLACEMENT
   - FRONT SHOCK EXPLODED VIEWS
   - REAR SHOCK EXPLODED VIEWS
   - FOX™ PODIUM SHOCK SERVICE
   - FOX™ PODIUM X SHOCK SERVICE
   - RYDE FX™ SHOCK SERVICE
CHAPTER_6
 - BRAKES
   - BRAKE SPECIFICATIONS
   - BRAKE CALIPER EXPLODED VIEWS
   - BRAKE SYSTEM OVERVIEW
   - MASTER CYLINDER
   - FRONT CALIPER SERVICE
   - FRONT BRAKE PADS
   - FRONT BRAKE DISC
   - REAR CALIPER SERVICE
   - REAR BRAKE PADS
   - REAR BRAKE DISC
   - TROUBLESHOOTING
CHAPTER_7
 - ELECTRICAL
   - GENERAL INFORMATION
   - COMPONENT LOCATION (CHASSIS)
   - LIGHTING AND CONTROLS
   - IGNITION SYSTEM
   - COOLING SYSTEM
   - CHARGING SYSTEM
   - BATTERY TESTS
   - STARTING SYSTEM
GENERAL INFORMATION
DISASSEMBLING THE ENGINE
SERVICING INDIVIDUAL COMPONENTS
ASSEMBLING THE ENGINE
FUEL SYSTEM / CARBURETION
TROUBLE SHOOTING
TECHNICAL SPECIFICATIONS
WIRING DIAGRAMS

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