2009-2010 Polaris RZR Factory Service Manual
Original 2009-2010 Polaris RZR Factory Service Manual.
Models covered:
MODEL: 2009 RANGER RZR
MODEL NUMBER: R09VH76AD, AG, AH, AM, AO, AS, AZ
ENGINE MODEL: EH076OLE
MODEL: 2009 RANGER RZR S / INT'L
MODEL NUMBER: R09VH76AX, FX
ENGINE MODEL: EH076OLE
MODEL: 2010 RANGER RZR
MODEL NUMBER: R10VH76AD, AG, AJ, AT
ENGINE MODEL: EH076OLE
MODEL: 2010 RANGER RZR S / INT'L
MODEL NUMBER: R10VH76AW / R10VH76FX
ENGINE MODEL: EH076OLE
Manual chapters:
GENERAL
- GENERAL INFORMATION
- MODEL INFORMATION
- VEHICLE INFORMATION
- SPECIAL TOOLS
- 2009 GENERAL SPECIFICATIONS
- 2010 GENERAL SPECIFICATIONS
- MISC. SPECIFICATIONS AND CHARTS
MAINTENANCE
- MAINTENANCE
- PERIODIC MAINTENANCE CHART
- COMPONENT INSPECTION / SERVICE LOCATIONS
- LUBRICANTS / SERVICE PRODUCTS
- MAINTENANCE REFERENCES
- GENERAL VEHICLE INSPECTION AND MAINTENANCE
- FUEL SYSTEM AND AIR INTAKE
- ENGINE
- TRANSMISSION AND GEARCASES
- COOLING SYSTEM
- FINAL DRIVE / WHEEL AND TIRE
- ELECTRICAL AND IGNITION SYSTEM
- STEERING
- SUSPENSION (RZR)
- SUSPENSION (RZR S)
- BRAKE SYSTEM
- MAINTENANCE LOG
ENGINE
- ENGINE
- ENGINE SPECIFICATIONS
- ENGINE COOLING SYSTEM
- GENERAL ENGINE SERVICE
- ENGINE DISASSEMBLY AND INSPECTION
- ENGINE REASSEMBLY
- ENGINE INSTALLATION
- TROUBLESHOOTING
EFI
- ELECTRONIC FUEL INJECTION
- GENERAL INFORMATION
- FUEL TANK
- ELECTRONIC FUEL INJECTION
- ELECTRONIC CONTROL UNIT (ECU)
- TEMPERATURE AND BAROMETRIC AIR PRESSURE SENSOR (T-BAP)
- CRANKSHAFT POSITION SENSOR (CPS)
- FUEL INJECTORS
- FUEL PUMP
- THROTTLE POSITION SENSOR (TPS)
- ENGINE COOLANT TEMPERATURE SENSOR (ECT)
- IGNITION COIL
- GENERAL TROUBLESHOOTING
- DIGITAL WRENCH™ OPERATION
BODY / STEERING / SUSPENSION
- BODY / STEERING / SUSPENSION
- TORQUE SPECIFICATIONS
- SPECIAL TOOLS
- CAB FRAME (RZR)
- CAB FRAME (RZR S)
- BODY EXPLODED VIEWS
- BODY COMPONENT REMOVAL
- STEERING ASSEMBLY
- WHEEL HUBS
- FRONT A-ARMS
- BALL JOINT SERVICE
- FRONT STABILIZER BAR (RZR / RZR S INT’L)
- REAR A-ARMS
- REAR STABILIZER BAR (RZR)
- REAR STABILIZER BAR (RZR S)
- DECAL REPLACEMENT
- SHOCKS / SPRINGS (RZR)
- FOX™ SHOCK EXPLODED VIEW (RZR S)
- FOX™ SHOCK SERVICE (RZR S)
CLUTCHING
- CLUTCHING
- SPECIAL TOOLS AND SUPPLIES
- TORQUE SPECIFICATIONS
- PVT SYSTEM OVERVIEW
- PVT SYSTEM SERVICE
- DRIVE BELT
- DRIVE CLUTCH SERVICE
- DRIVEN CLUTCH SERVICE (EARLY BUILD 2009 RZR / ALL 2009 RZR S MODELS)
- DRIVEN CLUTCH SERVICE (LATE BUILD 2009 RZR / ALL 2010 MODELS)
- TROUBLESHOOTING
FINAL DRIVE
- FINAL DRIVE
- SPECIAL TOOLS
- TORQUE SPECIFICATIONS
- FRONT BEARING CARRIER
- FRONT DRIVE SHAFT
- PROPSHAFT SERVICE
- PROPSHAFT U-JOINT SERVICE
- FRONT GEARCASE / CENTRALIZED HILLIARD
- REAR BEARING CARRIER
- REAR DRIVE SHAFT
- REAR GEARCASE
- REAR GEARCASE (RZR S INT’L)
- WHEEL HUBS
TRANSMISSION
- TRANSMISSION
- TORQUE VALUES / SPECIFICATIONS
- SHIFT LEVER
- TRANSMISSION SERVICE
- TROUBLESHOOTING
- 2009 TRANSMISSION EXPLODED VIEW
- 2010 TRANSMISSION EXPLODED VIEW
BRAKES
- BRAKES
- GENERAL SPECIFICATIONS
- TORQUE SPECIFICATIONS
- SPECIAL TOOLS
- BRAKE SYSTEM SERVICE NOTES
- BRAKE NOISE TROUBLESHOOTING
- HYDRAULIC BRAKE SYSTEM OPERATION
- BRAKE SYSTEM EXPLODED VIEW
- MASTER CYLINDER
- BRAKE PEDAL LEVER
- BRAKE BLEEDING / FLUID CHANGE
- FRONT BRAKE PADS
- FRONT CALIPER SERVICE
- FRONT BRAKE DISC
- REAR BRAKE PAD
- REAR CALIPER SERVICE
- REAR BRAKE DISC
- TROUBLESHOOTING
ELECTRICAL
- ELECTRICAL
- GENERAL INFORMATION
- SWITCHES / CONTROLS
- INSTRUMENT CLUSTER
- INSTRUMENT CLUSTER TROUBLESHOOTING TESTS
- ALL WHEEL DRIVE COIL
- GEAR POSITION INDICATOR SWITCH
- SPEED SENSOR
- HEAD LIGHTS
- TAIL / BRAKE LIGHTS
- COOLING SYSTEM SCHEMATIC
- EFI DIAGNOSTICS
- FUEL SENDER
- RELAYS
- FUSES / CIRCUIT BREAKER
- CHARGING SYSTEM
- BATTERY SERVICE
- STARTING SYSTEM
- STARTING SYSTEM TESTING FLOW CHART
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